Understanding the Rebar Bending Machine Technology
Professional rebar bending machines for 6-50mm steel bars. GW series with 3-5.5KW power, ±1° accuracy. CE/ISO certified. Get factory-direct prices & technical specs!
Rebar Bending Machine: Ultimate Solution for Modern Construction Efficiency
Revolutionizing Steel Reinforcement Processing
In the construction industry, precision and efficiency in steel reinforcement handling directly impact project timelines and structural integrity. Traditional manual bending methods are time-consuming, labor-intensive, and prone to inconsistencies.CE/ISO certification
The rebar bending machine represents a technological leap in construction equipment, enabling contractors to achieve precise bending angles with repeatable accuracy while reducing processing time by up to 80%. This comprehensive guide explores how GW series bending machines are transforming construction projects worldwide.CE/ISO certification
Technical Specifications: GW Series Comparison
Performance Metrics Across Models
| Model | GW-40 | GW-50 | GW-60 |
|---|---|---|---|
| Motor Power | 3KW | 4KW | 5.5KW |
| Bending Range | 6-40mm | 6-40mm | 6-50mm |
| Bending Speed | 5-10r/min | 5-10r/min | 5-10r/min |
| Voltage | 380V/220V | 380V | 380V |
| Weight | 240KG | 340KG | 530KG |
Advanced Engineering Features.rebar bending machine
- •Precision Control: Digital angle setting with ±1° accuracy
- •Durability: Hardened steel gears with 100,000+ operation cycle rating
- •Safety: Emergency stop button and overload protection
- •Mobility: Integrated wheels for easy site positioning
- •Versatility: Handles round bars and deformed rebar
Key Advantages for Construction Projects
Operational Efficiency
- •Rapid Processing: Bend 6-50mm bars in 3-5 seconds
- •Labor Reduction: One operator replaces 3-4 manual workers
- •Multi-Function: Creates stirrups, hooks, and custom shapes
- •Site Proven: Suitable for bridge, tunnel, and high-rise construction
Quality Enhancement
- •Consistent Results: Computerized angle memory eliminates human error
- •Material Savings: 5-7% reduction in rebar waste through optimal bending
- •Strength Preservation: Cold bending process maintains rebar integrity
- •Surface Protection: No scoring or damage to deformation patterns
Global Application Case Studies
High-Speed Railway Project (Germany)
- •Challenge: 12,000 custom stirrups daily for viaduct construction
- •Solution: 6×GW-50 machines with automatic feeding systems
- •Results: 400% production increase, 2-week schedule acceleration
Seismic-Resistant Building (Japan)
- •Requirement: Precision 135° hooks for earthquake reinforcement
- •Implementation: GW-60 machines with angle verification sensors
- •Outcome: 100% compliance with seismic design specifications
Infrastructure Development (UAE)
- •Scope: 86km of tunnel reinforcement bending
- •Equipment: 15×GW-40 machines with dust-proof modifications
- •Achievement: 24/7 operation in desert conditions with 99.8% uptime
Total Cost of Ownership Comparison
| Method | Manual Bending | GW-50 Machine |
|---|---|---|
| Production Rate | 20-30 bends/hour | 200-300 bends/hour |
| Operator Required | 3 workers | 1 operator |
| Quality Rejection | 8-12% | <0.5% |
| Per Bend Cost | $0.35-0.50 | $0.08-0.12 |
Technical Support and Service
Global Network
- •Installation Supervision: On-site setup by certified engineers
- •Operator Training: 5-day comprehensive operation program
- •Spare Parts: 24-hour dispatch for critical components
- •Remote Diagnostics: Real-time troubleshooting via IoT connectivity
Frequently Asked Questions
Q: What’s the maximum bend angle possible?A: Our machines achieve 0-180° continuous bending with 1° increments for precise control.
Q: Can you bend stainless steel rebar?A: Yes, all GW series handle carbon steel, stainless steel, and epoxy-coated rebar.
Q: How often does the machine require maintenance?A: Daily lubrication and weekly inspection. Major service every 2,000 operating hours.
Q: Do you provide custom bending programs?A: Yes, we program machines for project-specific bending sequences upon request
Ready to Transform Your Construction Efficiency?
Our rebar bending machines combine German engineering precision with robust construction durability. With capacities from 6mm to 50mm and advanced features like digital angle control, these machines deliver unmatched ROI for serious contractors.
Contact us today for:
- •Project-specific configuration advice
- •Live video demonstration
- •Customized payment terms
- •Local service partner introduction
Contact us for the latest quote