There are many factors that determine the life of a tile press, mainly including the following three points:
- The pre-manufacturing quality of the color steel tile pressing machine determines the service life. The rigidity of our factory adopts the 250-350 H just welded frame, which is stronger than the 200…250 channel steel welded frame of the general small factory. There is a lot of growth, the machine will not show the deviation of the color board on the workbench, and there will be no problems of re-adjustment after hoisting.
- The choice of raw materials for the color steel tile pressing machine determines the service life of the thick plate. The shaft diameter is 70, and the strength is increased relative to 60.63. It will not hinder the thick plate when it is pressed, which will affect the use of the thick plate.
- The material and forming method of the pressure roller of the color steel tile pressing machine, in order to reduce the cost and improve the forming method, many small manufacturers have changed the whole wheel to a piece, which has a great impact on the service life of the product.
The tile press should take good maintenance measures during the use process, adopt the correct operation process and carry out regular maintenance, which can effectively improve the production efficiency and quality of the machine and greatly extend its service life. Below, our company summarizes the maintenance knowledge of hydraulic components, hydraulic oil circuits and filters.
Common sense of maintenance of hydraulic components:
- After the new machine is put into use for one month, comprehensively check whether each oil pipe is deformed or damaged. If any abnormality is found, new parts should be replaced in time.
- After the new machine has been put into use for two months, first shut down to ensure that the system is free of pressure, then check the solid parts at the joints of various accessories and tighten the loose parts.
- Regularly check all hydraulic components to prevent oil pollution from mixing into the system and affecting the normal use of the equipment. Do not use detergents during the cleaning process.
Common sense of maintenance of hydraulic oil circuit:
- Note that the oil temperature of the system cannot exceed 70 degrees Celsius, which will cause the oil to deteriorate and damage the accessories.
- The hydraulic oil specified by the manufacturer is used for this machine, and cannot be changed arbitrarily.
- After the new machine is put into use, the oil should be changed regularly, and the oil tank should be cleaned every time the oil is changed.
- Regularly check the hydraulic oil level. For example, the hydraulic system should be checked according to the procedure after maintenance. When the oil level is lower than the oil window, hydraulic oil should be filled in time.
Common sense of filter maintenance:
- If the machine tool alarms or the oil quality is not clean and other filters are abnormal, they should be replaced.
- The air filter on the fuel tank should be inspected, cleaned and replaced every 3 months, preferably once a year.
- Every time the oil is changed, the filter should be changed or cleaned.