Galvanized Steel Z and C Purlin Roll Forming Machine | 18m/min Production Capacity
Professional galvanized steel Z and C purlin roll forming machine produces structural purlins with 18m/min speed. 380V power, PLC control, 1-year warranty. CE/ISO certified. Free technical support for steel structure manufacturers!
Galvanized Steel Z and C Purlin Roll Forming Machine: Complete Solution for Structural Steel Manufacturing
Advanced Technology for Efficient Purlin Production
In modern steel structure construction, high-quality purlins are essential for providing structural support and stability to buildings. Traditional methods of producing Z and C purlins often face challenges with production efficiency and dimensional accuracy. The Galvanized Steel Z and C Purlin Roll Forming Machine represents a significant technological advancement, offering fully automated production from coil feeding to finished purlin output with exceptional precision and consistency.
This industrial-grade equipment specializes in manufacturing high-quality galvanized steel Z and C purlins through continuous roll forming technology.Galvanized Steel Z and C Purlin Roll Forming Machine With production speeds reaching 18 meters per minute and the capability to handle various material specifications, this machine is engineered for steel structure manufacturers seeking to enhance their production capabilities while maintaining the highest quality standards for construction applications.
Technical Specifications: Industrial Performance Standards
Core Machine Parameters
| Parameter | Specification |
|---|---|
| Production Speed | 18 meters/minute |
| Voltage Requirement | 380V/50Hz/3Phase |
| Power Consumption | 11,000W industrial motor |
| Machine Weight | 6000 kg |
| Control System | PLC + Touch Screen |
| Core Components | PLC, Engine, Motor, Bearings, Gearbox, Gears, Pump, Pressure Vessel |
| Material Compatibility | Galvanized Steel |
| Warranty Period | 1 year |
| Certification | CE Certified (EU Standards) |
| Factory Inspection | Video Outgoing-Inspection Available |
| Machine Test Reports | Provided |
Advanced Technical Features
- Dual Profile Capability: Produces both Z and C purlin profiles
- PLC Control System: User-friendly touchscreen interface with programmable settings
- High-Precision Forming: Multiple roll stations ensure accurate purlin dimensions
- Automatic Operation: Minimal manual intervention required
- Material Versatility: Compatible with various galvanized steel thicknesses
- Safety Systems: Comprehensive safety guards and emergency stops
- Heavy-Duty Construction: 6000kg weight ensures operational stability
Key Advantages for Steel Structure Manufacturers
Production Efficiency Comparison
| Aspect | Traditional Manufacturing | CZ Purlin Roll Forming Machine |
|---|---|---|
| Production Rate | 8-12 meters/minute | 18 meters/minute |
| Labor Requirement | 3-4 operators | 1-2 operators |
| Dimensional Accuracy | ±1.5mm tolerance | ±0.5mm tolerance |
| Material Utilization | 85-90% | 95-98% |
| Daily Output | 3,840-5,760 meters | 8,640 meters (8-hour shift) |
| Profile Changeover | 60-90 minutes | 15-30 minutes |
Operational and Quality Benefits
- Structural Integrity: Precise forming ensures consistent purlin strength
- Cost Efficiency: Reduced labor costs and minimized material waste
- Production Flexibility: Quick changeover between Z and C profiles
- Quality Assurance: Each purlin meets strict construction standards
- Low Maintenance: Robust construction with minimal downtime
- Energy Efficiency: Optimized power consumption for cost savings
- Customization Options: Adjustable parameters for specific project requirements
Applications in Construction Industry
Building Types and Applications
- Industrial Buildings: Factories, warehouses, and manufacturing facilities
- Commercial Structures: Shopping centers, office buildings, and retail spaces
- Agricultural Buildings: Barns, storage sheds, and processing plants
- Residential Projects: Steel frame houses and apartment complexes
- Infrastructure Projects: Bridges, transmission towers, and support structures
Industry Standards Compliance
- Construction Standards: Meets international building code requirements
- Material Standards: Compatible with ASTM, JIS, and DIN specifications
- Safety Standards: CE certification ensures European market compliance
- Quality Standards: Factory test reports provide quality verification
- Environmental Standards: Efficient material usage reduces waste
Investment Analysis: Maximizing Return on Investment
Cost-Benefit Breakdown
- Machine Investment: ¥205,479 (1-2 sets) / ¥171,232.50 (3+ sets)
- Maximum Daily Production: 8,640 meters (8-hour shift at 18m/min)
- Labor Cost Reduction: 50-60% operational savings
- Material Savings: 5-8% improved yield through precision manufacturing
- Quality Improvement: Reduced rework and rejection costs
- Estimated Payback Period: 6-9 months for most operations
- Sample Price: ¥205,479 available for testing
Customization Services Available
- Voltage Customization: Adaptable to different power requirements
- Maximum Working Width: Customizable up to 300mm
- Profile Specifications: Tailored to specific project needs
- Control Language: Multiple language interface options
- Branding Options: Custom logos and identification
- Technical Modifications: Adapted to unique production requirements
Supplier Capabilities and Support
Manufacturer Profile
- Company: Henan Wadjay Machinery Co., Ltd.
- Experience: 6 years in machinery manufacturing
- Location: Zhengzhou, Henan, China
- Factory Size: 3000m² production facility
- Production Lines: 2 dedicated manufacturing lines
- Quality Certifications: Verified by Intertek
- Response Time: ≤3 hours on Alibaba.com
- On-time Delivery Rate: 100.0%
Comprehensive Support Services
- Technical Support: Free online technical assistance
- Replacement Parts: Free replacement parts program
- Installation Guidance: Detailed setup instructions
- Operator Training: Comprehensive operation training
- Maintenance Support: Scheduled service availability
- Customization Services: Drawing-based and full customization options
- Quality Management: Finished product inspection and quality traceability
Frequently Asked Questions
Q: What materials can the machine process?
A: The machine specializes in processing galvanized steel materials for Z and C purlin production, with compatibility for various thickness specifications.
Q: How quickly can production specifications be changed between Z and C profiles?
A: Most profile changes can be implemented within 15-30 minutes through the PLC control system’s programmable settings.
Q: What is the warranty coverage and support?
A: The machine comes with a comprehensive 1-year warranty covering manufacturing defects and component failures, plus free replacement parts and online technical support.
Q: Do you provide installation supervision and training?
A: Yes, we offer detailed installation guidance, video factory inspection services, and comprehensive operator training to ensure proper setup and operation.
Q: What are the delivery timelines?
A: Standard lead time is 31 days for 1 set, 40 days for 2 sets, with negotiable timelines for larger orders and custom requirements.
Ready to Enhance Your Purlin Production?
Our Galvanized Steel Z and C Purlin Roll Forming Machine offers professional-grade performance for steel structure manufacturers. With advanced features, reliable operation, and comprehensive support, this machine will help you achieve new levels of production efficiency and product quality for construction applications.
Contact us today for:
- Detailed machine specifications and technical data
- Customized solution discussion for your specific needs
- Competitive pricing information and volume discounts
- Technical support and after-sales service details
- Sample machine testing and evaluation
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