Wadjay HZJS series stationary concrete batching plant delivers 60-180 m³/h with heavy-duty twin-shaft mixer & full PLC control. JS1000/1500/2000/3000 mixer, 5-language HMI, modular design. Get quote.
Stationary Concrete Batching Plant HZJS Series — Heavy-Duty Twin-Shaft Mixer Production Line 60–180 m³/h
Why Choose the HZJS Series Stationary Concrete Batching Plant?
A stationary concrete batching plant is the productivity powerhouse for commercial ready-mix concrete producers, large-scale infrastructure contractors, and precast concrete factories that need to manufacture high-grade concrete in continuous, high-volume batches. Fixed plants are the standard choice when production capacity, automation level, and mix consistency matter more than mobility .CE/ISO Certification.
The Wadjay HZJS series stationary concrete batching plant is purpose-built for exactly that. It offers four production models — HZJS-60, HZJS-90, HZJS-120, and HZJS-180 — covering theoretical capacities from 60 to 180 cubic meters per hour . Each plant is equipped with:
- Heavy-duty twin-shaft mixer — high-chromium alloy blades and liners delivering an extended service life of 30,000 to 50,000 batches
- Automated smart PLC operation — full touchscreen interface with real-time reporting, supporting English, Spanish, French, Russian, and Arabic
- High-precision batching system — digital load cell sensors, two-stage pneumatic feeding doors, and automatic drop compensation software
Key Technical Specifications
| Model | HZJS-60 | HZJS-90 | HZJS-120 | HZJS-180 |
|---|---|---|---|---|
| Production Capacity | 60 m³/h | 90 m³/h | 120 m³/h | 180 m³/h |
| Mixer Model | JS1000 | JS1500 | JS2000 | JS3000 |
| Mixer Power | 2 × 18.5 kW | 2 × 30 kW | 2 × 37 kW | 2 × 55 kW |
| Discharge Height | 3.8 / 4.0 m | 3.8 / 4.0 m | 4.0 / 4.2 m | 4.2 m |
| Max. Aggregate Size | ≤ 60 mm | ≤ 80 mm | ≤ 80 mm | ≤ 80 mm |
| Mixer Blade Life | 30,000–50,000 batches | 30,000–50,000 batches | 30,000–50,000 batches | 30,000–50,000 batches |
| Control System | Full PLC + 5-language HMI | Full PLC + 5-language HMI | Full PLC + 5-language HMI | Full PLC + 5-language HMI |
| Weighing System | Digital load cells + auto drop compensation | Same | Same | Same |
| Cement Silo Options | 50T / 100T / 150T / 200T bolted/welded | Same | Same | Same |
| Aggregate Batcher | PLD series 3-bin or 4-bin | Same | Same | Same |
Parameters constant across the HZJS range:
- Twin-shaft compulsory mixing — high mixing performance, uniform mixing, high productivity
- Modular heavy-duty steel frame — high-strength steel frames designed for fast modular installation and long-term structural stability under continuous load
- Two-stage pneumatic feeding doors — precise aggregate dosing with automatic drop compensation
- Real-time data logging — daily production capacity, material consumption, batching accuracy with export options
- Environmental options — full-plant outer enclosure and advanced pulse dust collection systems available
How the HZJS Stationary Batching Plant Works
The Wadjay stationary concrete batching plant executes a fully automated 5-stage continuous production cycle :
- Material Loading & Storage — aggregates stored in PLD series batcher bins; cement, fly ash, and mineral powder stored in bolted/welded silos with optional 50–200T capacity
- Precision Batching & Dosing — digital load cell sensors accurately weigh cement, water, aggregates, and additives; two-stage pneumatic feeding doors with automatic drop compensation software ensure ±1–2% accuracy
- Homogeneous Mixing — the twin-shaft mixer (JS1000/JS1500/JS2000/JS3000) delivers high-efficiency compulsory mixing, ensuring rapid and uniform dispersion of raw materials in every batch
- Automated Process Control — the full PLC system automatically manages the entire workflow from material loading and weighing to mixing and discharging
- Discharge & Data Logging — concrete discharged at 3.8–4.2m height into mixer trucks; the control system tracks daily production, material consumption, and batching accuracy with real-time data export
The entire process is orchestrated by the PLC touchscreen with 5-language support (English, Spanish, French, Russian, Arabic), allowing operators to manage production with minimal training.
🏗️ Application Scenarios
The HZJS stationary concrete batching plant serves a wide spectrum of concrete production industries :
- 🏭 Commercial ready-mix concrete plants — mass production of high-grade ready-mix concrete for commercial distribution
- 🛣️ Large infrastructure projects — construction of highways, high-speed railways, bridges, tunnels, dams, and airport runways
- 🏗️ Precast concrete factories — production of concrete pipes, precast wall panels, beams, and structural elements requiring strict mix consistency
- 🏘️ Municipal & industrial construction — large-scale commercial real estate, industrial parks, and urban development projects
The modular heavy-duty design makes the HZJS series suitable for both fixed commercial concrete stations and large-scale infrastructure project sites where continuous high-volume concrete supply is critical .
Why Wadjay’s HZJS Series Stands Out
- True heavy-duty twin-shaft mixing — high-chromium alloy blades and liners deliver 30,000–50,000 batch service life
- High mixing efficiency — the twin-shaft compulsory mixer achieves rapid, uniform material dispersion with short cycle times
- 5-language PLC automation — full touchscreen control with English, Spanish, French, Russian, and Arabic for global operation
- ±1–2% batching accuracy — digital load cell sensors, two-stage pneumatic feeding doors, and automatic drop compensation software
- Modular heavy-duty structure — high-strength steel frames designed for fast modular installation and long-term stability under continuous load
- Flexible configuration — 50T/100T/150T/200T cement silo options; 3-bin or 4-bin PLD aggregate batchers
- Environmental compliance — optional full-plant outer enclosure and advanced pulse dust collection systems for strict environmental standards
- Real-time data management — tracks daily production, material consumption, and batching accuracy with export capabilities
- Proven model range — HZJS-60/90/120/180 covers 60–180 m³/h, matching the industry-standard HZS60–HJS180 capacity ladder
- Remote diagnosis option — custom multi-language control software programming and remote diagnosis module available
Frequently Asked Questions
Q1: What production capacities are available in the HZJS series?
A: The HZJS series offers four models: HZJS-60 (60 m³/h), HZJS-90 (90 m³/h), HZJS-120 (120 m³/h), and HZJS-180 (180 m³/h) . This matches the industry-standard HZS60–HZS180 capacity ladder used by commercial ready-mix producers worldwide .
Q2: What mixer is used in each HZJS model?
A: Each model is equipped with a JS series twin-shaft compulsory mixer:
- HZJS-60: JS1000 (2×18.5 kW)
- HZJS-90: JS1500 (2×30 kW)
- HZJS-120: JS2000 (2×37 kW)
- HZJS-180: JS3000 (2×55 kW)
The twin-shaft design ensures rapid, uniform mixing with short cycle times and low energy consumption .
Q3: How long do the mixer blades and liners last?
A: The heavy-duty twin-shaft mixer is equipped with high-chromium alloy blades and liners, delivering an extended service life of 30,000 to 50,000 batches . This significantly reduces maintenance downtime and replacement costs.
Q4: What languages does the control system support?
A: The full PLC control system features a touchscreen HMI supporting English, Spanish, French, Russian, and Arabic — five languages for effortless global operation . Custom multi-language control software programming is also available as an option.
Q5: How precise is the batching system?
A: The high-precision batching system features digital load cell sensors, two-stage pneumatic feeding doors, and automatic drop compensation software, ensuring accurate weighing of cement, water, aggregates, and additives with minimal deviation .
Q6: What cement silo capacities are available?
A: The HZJS series supports optional 50T, 100T, 150T, or 200T bolted/welded cement silos based on storage requirements . Aggregate batching uses PLD series 3-bin or 4-bin machines for various formula requirements.
Q7: Can the plant be configured for environmental compliance?
A: Yes. Optional full-plant outer enclosure and advanced pulse dust collection systems are available for strict environmental standards .
Q8: What is the discharge height?
A: Discharge heights vary by model: HZJS-60/90 at 3.8/4.0m, HZJS-120 at 4.0/4.2m, and HZJS-180 at 4.2m — compatible with standard mixer truck configurations .
Q9: What is the maximum aggregate size?
A: Maximum aggregate sizes are:
- HZJS-60: ≤ 60 mm
- HZJS-90/120/180: ≤ 80 mm
Q10: Is remote monitoring available?
A: Yes. As part of the machine options, Wadjay offers custom multi-language control software programming and a remote diagnosis module for off-site production monitoring and troubleshooting.